Tuesday, October 2, 2012

Wiring Color Codes

Wiring for AC and DC power distribution branch circuits are color coded for identification of individual wires. In some jurisdictions all wire colors are specified in legal documents. In other jurisdictions, only a few conductor colors are so codified. In that case, local custom dictates the “optional” wire colors.
IEC, AC: Most of Europe abides by IEC (International Electrotechnical Commission) wiring color codes for AC branch circuits. These are listed in Table below. The older color codes in the table reflect the previous style which did not account for proper phase rotation. The protective ground wire (listed as green-yellow) is green with yellow stripe.
IEC (most of Europe) AC power circuit wiring color codes.
FunctionlabelColor, IECColor, old IEC
Protective earthPEgreen-yellowgreen-yellow
NeutralNblueblue
Line, single phaseLbrownbrown or black
Line, 3-phaseL1brownbrown or black
Line, 3-phaseL2blackbrown or black
Line, 3-phaseL3greybrown or black


UK, AC: The United Kingdom now follows the IEC AC wiring color codes. Table below lists these along with the obsolete domestic color codes. For adding new colored wiring to existing old colored wiring see Cook. [PCk]
UK AC power circuit wiring color codes.
FunctionlabelColor, IECOld UK color
Protective earthPEgreen-yellowgreen-yellow
NeutralNblueblack
Line, single phaseLbrownred
Line, 3-phaseL1brownred
Line, 3-phaseL2blackyellow
Line, 3-phaseL3greyblue


US, AC:The US National Electrical Code only mandates white (or grey) for the neutral power conductor and bare copper, green, or green with yellow stripe for the protective ground. In principle any other colors except these may be used for the power conductors. The colors adopted as local practice are shown in Table below. Black, red, and blue are used for 208 VAC three-phase; brown, orange and yellow are used for 480 VAC. Conductors larger than #6 AWG are only available in black and are color taped at the ends.
US AC power circuit wiring color codes.
FunctionlabelColor, commonColor, alternative
Protective groundPGbare, green, or green-yellow green
NeutralNwhitegrey
Line, single phaseLblack or red (2nd hot)
Line, 3-phaseL1blackbrown
Line, 3-phaseL2redorange
Line, 3-phaseL3blueyellow
Canada: Canadian wiring is governed by the CEC (Canadian Electric Code). See Table below. The protective ground is green or green with yellow stripe. The neutral is white, the hot (live or active) single phase wires are black , and red in the case of a second active. Three-phase lines are red, black, and blue.
Canada AC power circuit wiring color codes.
FunctionlabelColor, common
Protective groundPGgreen or green-yellow
NeutralNwhite
Line, single phaseLblack or red (2nd hot)
Line, 3-phaseL1red
Line, 3-phaseL2black
Line, 3-phaseL3blue
IEC, DC: DC power installations, for example, solar power and computer data centers, use color coding which follows the AC standards. The IEC color standard for DC power cables is listed in Table below, adapted from Table 2, Cook. [PCk]
IEC DC power circuit wiring color codes.
FunctionlabelColor
Protective earthPEgreen-yellow
 2-wire unearthed DC Power System
PositiveL+brown
NegativeL-grey
 2-wire earthed DC Power System
Positive (of a negative earthed) circuitL+brown
Negative (of a negative earthed) circuitMblue
Positive (of a positive earthed) circuitMblue
Negative (of a positive earthed) circuitL-grey
 3-wire earthed DC Power System
PositiveL+brown
Mid-wireMblue
NegativeL-grey
US DC power: The US National Electrical Code (for both AC and DC) mandates that the grounded neutral conductor of a power system be white or grey. The protective ground must be bare, green or green-yellow striped. Hot (active) wires may be any other colors except these. However, common practice (per local electrical inspectors) is for the first hot (live or active) wire to be black and the second hot to be red. The recommendations in Table below are by Wiles. [JWi] He makes no recommendation for ungrounded power system colors. Usage of the ungrounded system is discouraged for safety. However, red (+) and black (-) follows the coloring of the grounded systems in the table.
US recommended DC power circuit wiring color codes.
FunctionlabelColor
Protective groundPGbare, green, or green-yellow
 2-wire ungrounded DC Power System
PositiveL+no recommendation (red)
NegativeL-no recommendation (black)
 2-wire grounded DC Power System
Positive (of a negative grounded) circuitL+red
Negative (of a negative grounded) circuitNwhite
Positive (of a positive grounded) circuitNwhite
Negative (of a positive grounded) circuitL-black
 3-wire grounded DC Power System
PositiveL+red
Mid-wire (center tap)Nwhite
NegativeL-black

Single phase vs three phase

What's the difference between single phase and three phase?

Electricity is either connected at 230 or 240 volts (single-phase, which accounts for the majority of domestic situations), or 400 and 415 Volts (three-phase). The latter is better suited to providing for powerful appliances and fixed plant, and is more commonly used by industrial and larger commercial users.

Single-phase comes to the home with two wires: active and neutral. The neutral wire is connected to earth (water pipe, earth stake, etc.) at the switchboard.

Three-phase has four wires: three actives (called phases) and one neutral. The neutral wire is earthed at the switchboard


When is three phase more appropriate?

1. Big electric motors (usually more than 2 kilowatt) need three-phase power. This includes large workshop equipment.

2. Large domestic installations sometimes have three-phase because it distributes the total load in a way that ensures that the current in each phase is lower.

For example: Imagine the total electrical load is 24 kilowatts (24,000 watts - that's a lot for a domestic installation). For a normal, single-phase power supply at 240 volts, the maximum current would be 100 amps. The current in amps multiplied by voltage in volts gives power in watts (Power = voltage x current).

If a three-phase supply is available, then the 24,000 watts are divided by 3, meaning that 8000 watts is being used per phase. Now the current per phase is also down to a third of what it would be with a single phase supply (about 30 amps per phase, rather than 100). Putting that in perspective, ten 100 watt lighting fixtures represent 1 kilowatt of power, which equates to a bit under 40 amps.

A word of caution though: connection fees for three-phase are higher, and there are fixed annual charges as well for three-phase so don’t contemplate it for a new home unless you really need it.

Rural connections and SWER

Depending on your locality you may be connected to a SWER line. These are used in many country areas. Single wire, earth return (SWER) delivers single phase power. It’s an economical way of distributing power, because only one transmission line (active) is needed. There is no neutral - instead the earth is employed as the ‘return’ conductor.

If three-phase motors have to be used, a single-phase to three-phase power converter has to be installed by the electricity consumer




3 phase Y and delta

Three-phase Y and Delta configurations

Initially we explored the idea of three-phase power systems by connecting three voltage sources together in what is commonly known as the “Y” (or “star”) configuration. This configuration of voltage sources is characterized by a common connection point joining one side of each source. (Figure below)

 
Three-phase “Y” connection has three voltage sources connected to a common point.
If we draw a circuit showing each voltage source to be a coil of wire (alternator or transformer winding) and do some slight rearranging, the “Y” configuration becomes more obvious in Figure below.

Three-phase, four-wire “Y” connection uses a "common" fourth wire.
The three conductors leading away from the voltage sources (windings) toward a load are typically called lines, while the windings themselves are typically called phases. In a Y-connected system, there may or may not (Figure below) be a neutral wire attached at the junction point in the middle, although it certainly helps alleviate potential problems should one element of a three-phase load fail open, as discussed earlier.

Three-phase, three-wire “Y” connection does not use the neutral wire.
When we measure voltage and current in three-phase systems, we need to be specific as to where we're measuring. Line voltage refers to the amount of voltage measured between any two line conductors in a balanced three-phase system. With the above circuit, the line voltage is roughly 208 volts. Phase voltage refers to the voltage measured across any one component (source winding or load impedance) in a balanced three-phase source or load. For the circuit shown above, the phase voltage is 120 volts. The terms line current and phase current follow the same logic: the former referring to current through any one line conductor, and the latter to current through any one component.
Y-connected sources and loads always have line voltages greater than phase voltages, and line currents equal to phase currents. If the Y-connected source or load is balanced, the line voltage will be equal to the phase voltage times the square root of 3:
However, the “Y” configuration is not the only valid one for connecting three-phase voltage source or load elements together. Another configuration is known as the “Delta,” for its geometric resemblance to the Greek letter of the same name (Δ). Take close notice of the polarity for each winding in Figure below.

Three-phase, three-wire Δ connection has no common.
At first glance it seems as though three voltage sources like this would create a short-circuit, electrons flowing around the triangle with nothing but the internal impedance of the windings to hold them back. Due to the phase angles of these three voltage sources, however, this is not the case.
One quick check of this is to use Kirchhoff's Voltage Law to see if the three voltages around the loop add up to zero. If they do, then there will be no voltage available to push current around and around that loop, and consequently there will be no circulating current. Starting with the top winding and progressing counter-clockwise, our KVL expression looks something like this:
Indeed, if we add these three vector quantities together, they do add up to zero. Another way to verify the fact that these three voltage sources can be connected together in a loop without resulting in circulating currents is to open up the loop at one junction point and calculate voltage across the break: (Figure below)

Voltage across open Δ should be zero.
Starting with the right winding (120 V ∠ 120o) and progressing counter-clockwise, our KVL equation looks like this:
Sure enough, there will be zero voltage across the break, telling us that no current will circulate within the triangular loop of windings when that connection is made complete.
Having established that a Δ-connected three-phase voltage source will not burn itself to a crisp due to circulating currents, we turn to its practical use as a source of power in three-phase circuits. Because each pair of line conductors is connected directly across a single winding in a Δ circuit, the line voltage will be equal to the phase voltage. Conversely, because each line conductor attaches at a node between two windings, the line current will be the vector sum of the two joining phase currents. Not surprisingly, the resulting equations for a Δ configuration are as follows:
Let's see how this works in an example circuit: (Figure below)

The load on the Δ source is wired in a Δ.
With each load resistance receiving 120 volts from its respective phase winding at the source, the current in each phase of this circuit will be 83.33 amps:
So each line current in this three-phase power system is equal to 144.34 amps, which is substantially more than the line currents in the Y-connected system we looked at earlier. One might wonder if we've lost all the advantages of three-phase power here, given the fact that we have such greater conductor currents, necessitating thicker, more costly wire. The answer is no. Although this circuit would require three number 1 gage copper conductors (at 1000 feet of distance between source and load this equates to a little over 750 pounds of copper for the whole system), it is still less than the 1000+ pounds of copper required for a single-phase system delivering the same power (30 kW) at the same voltage (120 volts conductor-to-conductor).
One distinct advantage of a Δ-connected system is its lack of a neutral wire. With a Y-connected system, a neutral wire was needed in case one of the phase loads were to fail open (or be turned off), in order to keep the phase voltages at the load from changing. This is not necessary (or even possible!) in a Δ-connected circuit. With each load phase element directly connected across a respective source phase winding, the phase voltage will be constant regardless of open failures in the load elements.
Perhaps the greatest advantage of the Δ-connected source is its fault tolerance. It is possible for one of the windings in a Δ-connected three-phase source to fail open (Figure below) without affecting load voltage or current!

Even with a source winding failure, the line voltage is still 120 V, and load phase voltage is still 120 V. The only difference is extra current in the remaining functional source windings.
The only consequence of a source winding failing open for a Δ-connected source is increased phase current in the remaining windings. Compare this fault tolerance with a Y-connected system suffering an open source winding in Figure below.

Open “Y” source winding halves the voltage on two loads of a Δ connected load.
With a Δ-connected load, two of the resistances suffer reduced voltage while one remains at the original line voltage, 208. A Y-connected load suffers an even worse fate (Figure below) with the same winding failure in a Y-connected source

Open source winding of a "Y-Y" system halves the voltage on two loads, and looses one load entirely.
In this case, two load resistances suffer reduced voltage while the third loses supply voltage completely! For this reason, Δ-connected sources are preferred for reliability. However, if dual voltages are needed (e.g. 120/208) or preferred for lower line currents, Y-connected systems are the configuration of choice.
  • REVIEW:
  • The conductors connected to the three points of a three-phase source or load are called lines.
  • The three components comprising a three-phase source or load are called phases.
  • Line voltage is the voltage measured between any two lines in a three-phase circuit.
  • Phase voltage is the voltage measured across a single component in a three-phase source or load.
  • Line current is the current through any one line between a three-phase source and load.
  • Phase current is the current through any one component comprising a three-phase source or load.
  • In balanced “Y” circuits, line voltage is equal to phase voltage times the square root of 3, while line current is equal to phase current.
  • In balanced Δ circuits, line voltage is equal to phase voltage, while line current is equal to phase current times the square root of 3.
  • Δ-connected three-phase voltage sources give greater reliability in the event of winding failure than Y-connected sources. However, Y-connected sources can deliver the same amount of power with less line current than Δ-connected sources.

How line voltage is calculated

To see this, draw an equilateral triangle. Label each vertex A, B, and C. These represent the three phases A, B, and C. The phase voltages are AB, BC, and CA, when connected delta. The triangle shows that the three phases are 120 degrees apart. More importantly, the vectors AB, BC, and CA show how the three phases, added up together, come back to the starting point.

Now, lets draw a point in the center of the triangle and label that point N. N is neutral. Draw three lines from A, B, and C to N. These represent the three phases A, B, and C also, called AN, BN, and CN, when connected star. These are also 120 degrees apart, but the reference point is N, not each of A, B, and C. (This is the fundamental difference between delta and star.)

Now, draw a dotted line from N to the halfway point of AB. You could also pick BC, or CA - the results will be the same. Call this point R. Now, lets do some trigonometry...

The angle ARN is 90 degrees, and the angle NAR is 30 degrees. We know that cosine theta is adjacent over hypontenuse, so cosine 30 is AR over AN. Lets solve for AN, in terms of AR and thus AB.

cos 30 = AR / AN
AN = AR / cos 30
...but AB = 2 AR so...
AN = AB / 2 cos 30

Now, lets look at 2 cos 30. It turns out that 2 cos 30 is the square root of 3, so AN = AB / square root of 3.

Back to the picture. AN is line voltage and AB is phase voltage, so line voltage = phase voltage / square root of 3, or line voltage = phase voltage / 1.732.

Line voltage is phase voltage multiplied by square root of 3
In a "Star" or Wye system think of three windings arranged so one end of each is connected together and grounded (this will give you the shape of a Y). The voltage across each winding is the "Phase voltage" (voltage to ground of say 120V). The other end of each winding would be your "hot" or phase conductors in your panel. "Line voltage" is the voltage between any two phases, you would be measuring across two windings arranged 120 degrees out of phase. 120V x 1.73 equals 208V.

Three Phase Power

Three-phase electric power is a common method of alternating current electric power generation, transmission, and distribution. It is a type of polyphase system and is the most common method used by grids worldwide to transfer power. It is also used to power large motors and other heavy loads. A three-phase system is generally more economical than others because it uses less conductor material to transmit electric power than equivalent single-phase or two-phase systems at the same voltage. The three-phase system was introduced and patented by Nikola Tesla in the years from 1887 to 1888.

In a three-phase system, three circuit conductors carry three alternating currents (of the same frequency) which reach their instantaneous peak values at different times. Taking one conductor as the reference, the other two currents are delayed in time by one-third and two-thirds of one cycle of the electric current. This delay between phases has the effect of giving constant power transfer over each cycle of the current and also makes it possible to produce a rotating magnetic field in an electric motor.

Three-phase systems may or may not have a neutral wire. A neutral wire allows the three-phase system to use a higher voltage while still supporting lower-voltage single-phase appliances. In high-voltage distribution situations, it is common not to have a neutral wire as the loads can simply be connected between phases (phase-phase connection).

Three-phase has properties that make it very desirable in electric power systems:
The phase currents tend to cancel out one another, summing to zero in the case of a linear balanced load. This makes it possible to eliminate or reduce the size of the neutral conductor; all the phase conductors carry the same current and so can be the same size, for a balanced load.
Power transfer into a linear balanced load is constant, which helps to reduce generator and motor vibrations.
Three-phase systems can produce a magnetic field that rotates in a specified direction, which simplifies the design of electric motors.
It is precisely for this reason that it is so often used in the Commercial and Industrial properties. Whether it's your local garage, shop,factory or office block you will most often find a 3 phase 415 volt supply. Extra care must be taken when working with this system as an electric shock from 415 volts can quite often be fatal, where as 230/240 volts, without RCD protection, in the majority of cases will just give you a hard belt.
The three winding end connected together at the centre are is called the neutral (denoted as 'N'). The other ends are called the line end (denoted as 'L1', 'L2' and 'L3').
The voltage between two lines (for example 'L1' and 'L2') is called the line to line (or phase to phase) voltage. The voltage across each winding (for example between 'L1' and 'N' is called the line to neutral (or phase voltage).
The line to line voltage is the vector sum of the phase to phase voltage across each winding. This is not the same as the arithmetic sum and is given by the following equation:
Line to Line Voltage (VLL)
myElectrical EquationExample:
Line to Line Voltage (VLL)
 myElectrical Equation
myElectrical Equation
myElectrical Equation
Line to Neutral Voltage (VLN)
myElectrical Equation
myElectrical Equation
 myElectrical Equation
3 Phase WYE (Y)
A 3 Phase-Wye connected system consists of three hot lines, or phases, commonly referred to as X, Y, Z, a neutral, and a ground wire for a total of five wires in a power distribution cable.
In North America the most common 3 Phase-Y voltages are either 120/208 VAC or 277/480 VAC, while internationally the most common 3 Phase voltage is 230/400 VAC. The lower voltage in each case is the country’s standard utilization voltage and is measured Line-to-Neutral, while the higher voltage is measured Line-to-Line. The Line-to-Line voltage is always 1.732 times higher than the Line-to-Neutral voltage in a Wye configured 3 Phase system.
The line current supplied to the load is also the same as the phase current. It is important to note that when all three “Hot” phases of the system are loaded equally, the net current draw in the neutral line is zero!

3 Phase Delta (Δ)

A 3 Phase-Delta connected system consists of three hot lines, commonly referred to as X, Y, Z, and a ground wire for a total of four wires in a power distribution cable.
In North America the most common 3 Phase-Δ voltages are either 208VAC or 240VAC, while internationally the most common 3 Phase voltage is 230 VAC. These phase voltages are measured Line-to-Line and are typically the country’s standard utilization voltage.
Since there is no neutral line in a Delta-connected system, there is no Line-to-Neutral voltage! However, the line current in a Delta-connected system is 1.732 times the phase current supplied to the load(s).
Proper care must be taken to correctly size cables in a Delta system because the line currents are much higher than the load (or phase) currents.
Delta systems typically have lower line voltages but higher line currents than Wye-connected systems.




Few Things about Electricity

Electrical power is a little bit like the air you breathe: You don't really think about it until it is missing. Power is just "there," meeting your every need, constantly.It's only during a power failure, when you walk into a dark room and instinctively hit the useless light switch, that you realize how important power is in your daily life.You use it for heating, cooling, cooking, refrigeration, light, sound, computation, entertainment... Without power, life can get somewhat cumbersome.Power travels from the power plant to your house through an amazing system called the power distribution grid.
Electrical power starts at the power plant. In almost all cases, the power plant consists of a spinning electrical generator. Something has to spin that generator -- it might be a water wheel in a hydroelectric dam, a large diesel engine or a gas turbine or wind turbine. But in most cases, the thing spinning the generator is a steam turbine. The steam might be created by burning coal, oil or natural gas. Or the steam may come from a nuclear reactor.The three-phase power leaves the generator and enters a transmission substation at the power plant. This substation uses large transformers to convert the generator's voltage (which is at the thousands of volts level) up to extremely high voltages for long-distance transmission on the transmission grid.No matter what it is that spins the generator, commercial electrical generators of any size generate what is called 3-phase AC power.

Why three phases? Why not one or two or four? In 1-phase and 2-phase power, there are 120 moments per second when a sine wave is crossing zero volts. In 3-phase power, at any given moment one of the three phases is nearing a peak. High-power 3-phase motors (used in industrial applications) and things like 3-phase welding equipment therefore have even power output. Four phases would not significantly improve things but would add a fourth wire, so 3-phase is the natural settling point.
And what about this "ground," as mentioned above? The power company essentially uses the earth as one of the wires in the power system. The earth is a pretty good conductor and it is huge, so it makes a good return path for electrons. (Car manufacturers do something similar; they use the metal body of the car as one of the wires in the car's electrical system and attach the negative pole of the battery to the car's body.) "Ground" in the power distribution grid is literally "the ground" that's all around you when you are walking outside. It is the dirt, rocks, groundwater, etc., of the earth.

The three-phase power leaves the generator and enters a transmission substation at the power plant. This substation uses large transformers to convert the generator's voltage (which is at the thousands of volts level) up to extremely high voltages for long-distance transmission on the transmission grid.
For power to be useful in a home or business, it comes off the transmission grid and is stepped-down to the distribution grid. This may happen in several phases. The place where the conversion from "transmission" to "distribution" occurs is in a power substation. A power substation typically does two or three things:
  • It has transformers that step transmission voltages (in the tens or hundreds of thousands of volts range) down to distribution voltages (typically less than 10,000 volts).
  • It has a "bus" that can split the distribution power off in multiple directions.
  • It often has circuit breakers and switches so that the substation can be disconnected from the transmission grid or separate distribution lines can be disconnected from the substation when necessary.
The power goes from the transformer to the distribution bus:
In this case, the bus distributes power to two separate sets of distribution lines at two different voltages. The smaller transformers attached to the bus are stepping the power down to standard line voltage (usually 7,200 volts) for one set of lines, while power leaves in the other direction at the higher voltage of the main transformer. The power leaves this substation in two sets of three wires, each headed down the road in a different direction.You will also find regulator banks located along the line, either underground or in the air. They regulate the voltage on the line to prevent undervoltage and overvoltage conditions.
And finally we are down to the wire that brings power to your house! Past a typical house runs a set of poles with one phase of power (at 7,200 volts) and a ground wire (although sometimes there will be two or three phases on the pole, depending on where the house is located in the distribution grid). At each house, there is a transformer drum attached to the pole.The transformer's job is to reduce the 7,200 volts down to the 240 volts that makes up normal household electrical service.

Fuses and circuit breakers are safety devices. Let's say that you did not have fuses or circuit breakers in your house and something "went wrong." What could possibly go wrong? Here are some examples:
  • A fan motor burns out a bearing, seizes, overheats and melts, causing a direct connection between power and ground.
  • A wire comes loose in a lamp and directly connects power to ground.
  • A mouse chews through the insulation in a wire and directly connects power to ground.
  • Someone accidentally vacuums up a lamp wire with the vacuum cleaner, cutting it in the process and directly connecting power to ground.
  • A person is hanging a picture in the living room and the nail used for said picture happens to puncture a power line in the wall, directly connecting power to ground.
A fuse is a simple device designed to overheat and burn out extremely rapidly in such a situation. In a fuse, a thin piece of foil or wire quickly vaporizes when an overload of current runs through it. This kills the power to the wire immediately, protecting it from overheating. Fuses must be replaced each time they burn out. A circuit breaker uses the heat from an overload to trip a switch, and circuit breakers are therefore resettable.
The power then enters the home through a typical circuit breaker panel like the one above.
Inside the circuit breaker panel you can see the two primary wires from the transformer entering the main circuit breaker at the top. The main breaker lets you cut power to the entire panel when necessary. Within this overall setup, all of the wires for the different outlets and lights in the house each have a separate circuit breaker or fuse:
If the circuit breaker is on, then power flows through the wire in the wall and makes its way eventually to its final destination, the outlet.